Toz35M conversion to floating barrel

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gimgim
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Toz35M conversion to floating barrel

Post by gimgim »

I have just converted the toz to a floating barrel.
If there is any interest, I can post a few pictures and the file for the 3D printed part.
Enjoy

Image
samg
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Re: Toz35M conversion to floating barrel

Post by samg »

I do have to say, gimgim, that looks pretty slick. I would be interested to see how you did I it.
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Ramon OP
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Re: Toz35M conversion to floating barrel

Post by Ramon OP »

Excuse my ignorance, but can you explain in more detail what this change entails and why? Thanks!
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

> I do have to say, gimgim, that looks pretty slick.

Thanks!

> Excuse my ignorance, but can you explain in more detail what this change entails and why? Thanks!

I don't think there is any improvement in precision (nothing I can experience at my level, at least), but I like the look of it, it makes the pistol 75g lighter by removing the wood and the clamp that secures the trigger "shelf" to the barrel. The mod is simple, it just adds 4 set screws (2 per side).
I also want to experiment with the 3D printer cover, a long term project is to move the breech lever to the top and use a magnet to lock it to the 3D printed cover.

Before:
Image

Marking the position for the set screws (4 screws M2.5 x 3mm)
Image
Image

Holes and dimples on the trigger shelf drilled
Image

Tapping
Image

Screws in place
Image

Final result
Image
Rover
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Re: Toz35M conversion to floating barrel

Post by Rover »

I don't think I could do this with my files and big hammer.

I did mine with a shortened .223 case and left the "guts" showing.

That forearm sure was ugly.
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

Deleted
Last edited by gimgim on Sat Feb 09, 2019 6:38 pm, edited 1 time in total.
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

> I did mine with a shortened .223 case and left the "guts" showing.

I did something similar (minus the guts showing) before adding the set screws:

Image

> I don't think I could do this with my files and big hammer.

The frame is REALLY hard. I broke several regular bits, then cobalt, before going carbide.
And then three taps (two had to be removed with an improvised homemade EDM).

Where I work we have access to a nice high-end machine shop that I could have used, but there are strict rules about bringing weapons on the premises and I don't have a wrench to remove the barrel.
Last edited by gimgim on Mon Feb 11, 2019 1:18 am, edited 1 time in total.
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Ramon OP
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Re: Toz35M conversion to floating barrel

Post by Ramon OP »

Thanks a lot for the explanation and the extra pictures @gimgim
Christopher Miceli
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Re: Toz35M conversion to floating barrel

Post by Christopher Miceli »

neat will have to add this to my toz. what size did you drill and tap?
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

Christopher Miceli wrote: Sun Feb 10, 2019 8:43 am what size did you drill and tap?
I drilled 2.0mm (I think it should have been 2.1mm, but couldn't easily - read cheaply :-) - find fractional bits) and tapped for M2.5.
Screws, taps, and bits were no more than $15 USD; the cover, 3D printed by an online service was $6.
Christopher Miceli
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Re: Toz35M conversion to floating barrel

Post by Christopher Miceli »

sweet 2.5mm what length did you go with?
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

3mm is perfect, tried 4mm as well but they stick out a little.
I drilled "dimples' on the shelf for the pointy screws to grab.
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

tiggerguard02_dahm.zip
Toz 35M trigger guard
(4.85 KiB) Downloaded 238 times
I have been asked to share the stl file for the 3D printed part, here it is.
Here are some preview images https://imgur.com/a/k3sBend, you can also load the unzipped stl file in any online stl viewer.

One note: I have commissioned this work to a young talented mechanical engineer. It's now free for you to use and print it. If you find it useful, please send him some Paypal love (Zechariah Dahm - dahm.ze@gmail.com). Zach may also be available for some custom work; I am not affiliated, but I was really happy with price, outcome, and turnaround.
If you make any modification (I was thinking at some point about making the shelf longer and add space for some weights) please share.
Thanks.
Frenzy81
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Re: Toz35M conversion to floating barrel

Post by Frenzy81 »

Great work!

I did the same for my old Hämmerli 150, a few years ago. Picture here: https://www.instagram.com/p/4j9-VUysK5/

If anyone's interested in 3D files for this one, let me know and I'll see what I can dig out.
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gimgim
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Re: Toz35M conversion to floating barrel

Post by gimgim »

> I did the same for my old Hämmerli 150, a few years ago. Picture here: https://www.instagram.com/p/4j9-VUysK5/

I can't believe how similar the 3D parts are
Frenzy81
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Re: Toz35M conversion to floating barrel

Post by Frenzy81 »

That was my reaction too, but I took inspiration from aftermarket weights / front-ends for Toz'es when I designed mine. But it's cool that the fronts ended up being just the same :)

Anyways, good job man!
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